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A pilot project "mobile routine round" was launched at SSBR production plant PJSC Nizhnekamskneftekhim. This is a special program created jointly by employees of the Company's IT department and the project group “Maintenance and Repair System Management” as part of improving the efficiency of the equipment maintenance and repair system. This development allows you streamlining the procedure of checking the operation of the units, being able to timely identify comments and faults, and file an application for their rectifying.
It was not done by chance that they chose the SSBR production to implement the new information system.
- Mobile walks are necessary to collect statistics for each piece of equipment, for the very life cycle of the equipment. The SSBR production started green field and it is possible to analyze the very essence of the occurrence of malfunctions, - explains Mr. Marat Khuziev, the Head of the project group of “Maintenance and Repair System Management” PJSC Nizhnekamskneftekhim.
For each process staff, the maintenance manuals contain their own route map for the timely routine walk of the area. Inspection of the plant and other process equipment is carried out using a mobile device resembling a smartphone. It's pretty simple to use. It is enough to check in at specially designated points. There is also the possibility of photographing detected faults and defects. Further, the information is sent to a specially developed system for analysis and operational decision-making.
The statistics collection of equipment performance helps to make decisions on the modernization and replacement of equipment, and other necessary actions for the turnaround program.
The routine walk system have existed even before the introduction of "mobile routine round", but using the IT tools and industrial smartphones makes this task measurable, tangible and transparent for everyone. The system allows you controlling production discipline when performing rounds, which has a positive effect on improvement of reliability of equipment, reduction of cost of maintaining it in operable state. This is a tiny stage of a large project, which Nizhnekamskneftekhim intends to implement in the next few years.
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