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Grand opening of the updated checkpoint А-2, located in the territory of the first industrial zone, took place at Nizhnekamskneftekhim. The ceremony was attended by Ruslan Shigabutdinov, General Director of TAIF PJSC, Dmitry Konov, Chairman of the Board of PJSC SIBUR Holding, Airat Safin, General Director of PJSC Nizhnekamskneftekhim and other officials.
Ruslan Gatin, Deputy General Director for Economic Security, Security and Regime, told the guests in detail about the advantages of the facility, the security systems and technical means of security used, as well as the work carried out as part of the reconstruction of the central entrance, built back in 1967. The modernization of the central checkpoint was due to modern requirements for anti-terrorist security and safety of fuel and energy complex facilities, an increase in the throughput capacity and compliance with sanitary and epidemiological standards in the context of a coronavirus pandemic.
The reconstruction of the entrance checkpoint was completed within a short timeframe – 55 days. During this time, specialists dismantled old structures and erected new blocks to accommodate a spacious passage area of over 600 m2, household and office premises of a security company, Entry Control Section.
Speaking to the audience, Ruslan Shigabutdinov, General Director of TAIF PSC thanked everyone involved in this event for their well-coordinated work.
– Nizhnekamskneftekhim sets new standards in its work. The renewed entrance checkpoint means convenience, comfort, and most importantly, it is physical security, achieved by preventing unauthorized entities from entering the territory of an enterprise such as Nizhnekamskneftekhim. And, of course, it is safety in the context of Covid environment. Each of the employees of the company is valuable, important and necessary, therefore these issues should be in the first place, – added the head of the company
According to the project, the checkpoint area has doubled – instead of 6 turngates, 12 full-height rotary turnstiles were installed, which are equipped with proximity card readers, arched metal detectors, and no touch alco frames. Additionally, monitors and fences are installed, as well as pendulum doors of "Subway" type, which ensure the orderly movement of people streams. According to Airat Safin, general director of the Company, in the future updates will also affect other checkpoints, as well as canteens and amenity rooms.
– At present, Nizhnekamskneftekhim has developed a long-term program for the modernization of engineering and technical security equipment. Checkpoint A-2 is only the “first portent”. This is done with care for our employees. I am sure that all subsequent works will be carried out at the same pace, – said Airat Safin.
As part of the opening ceremony, an award ceremony was held for the employees of Nizhnekamskneftekhim, who made a great contribution to the implementation of the project. Thus, Aleksey Churakov and Evgeniy Shremzer were awarded the Thanks of TAIF PSC. Six more employees of the enterprise: Nina Belavina, Elmir Islamov, Sergey Kozin, Evgeny Kondakov, Andrey Kornilov and Ildar Mukhamadiev received Thanks from the hands of Airat Safin, the General Director.
At the end of the event, Dmitry Konov, Chairman of the Management Board of SIBUR Holding, noted that caring for people in a company starts with little things.
– I am very glad to see such a modern, comfortable and safe entrance checkpoint. And I am only too pleased that the company has a program to improve working conditions for personnel. After all, this is important for everyone. By creating an environment that helps to take care of the health and safety of employees, we contribute to a full and fruitful work process” added Dmitry Konov.
Commissioning operations at the new CCGT-TPP of the Company are gaining momentum. After a number of necessary pre-commissioning works, another important event took place at the beginning of September – the first connection of the generator of the gas turbine unit No. 2 (SGT-5-2000E Siemens) to the grid with ramp up of electric power of 21 MW and the delivery of electrical energy to 110 kV distribution station “Zharkov” took place.
Concurrently with this, a whole complex of commissioning works (commissioning) of the main and auxiliary equipment is actively continuing, including the purging of the high and low pressure pipelines of the waste heat boilers No. 1 and 2 off garbage and scale following installation with steam dumping into the atmosphere through mufflers.
According to the plan, after completion of the blowdown of the pipelines and the complex of commissioning works at GT-1 and GT-2, at the end of September it is planned to restore the waste heat boiler pipelines to the design position with steam discharge into the condenser of the steam turbine, and to begin work on preparation for start-up and synchronization. with the electrical network of the third unit of CCGT-TPP main equipment, Siemens SST5-600 steam turbine unit.
Specialists of CCGT-TPP actively participate in commissioning works with the acquisition of experience from foreign specialists.
The new thermal power plant will provide electricity for the existing and future production facilities of Nizhnekamskneftekhim.
Trade union leaders of SIBUR LLC paid a friendly visit to PJSC Nizhnekamskneftekhim. Within two days, the delegation, which included representatives of the departments for corporate culture, health protection and personnel, as well as trade union leaders of the enterprise got acquainted with the activities of the Company in the field of social policy, health protection of employees and the development of sports. The guests were greeted by Airat Safin, General Director of the Company, and Rodion Bulashov, his Deputy for Human Resources and Social Affairs.
During the visit, the delegation visited the office of the trade union organization, where Oleg Shumkov, its chairman, spoke in detail about all areas of work of the enterprise committee. The visit of SIBUR representatives continued with familiarization with the organization of the medical sector of Nizhnekamskneftekhim. The guests examined the Company’s polyclinic – they were greatly impressed by the facility's equipment with modern medical equipment, as well as specialized ambulances.
In addition, the delegates were shown other facilities aimed at preserving the health and recreation of Nizhnekamskneftekhim employees and their family members – Korabelnaya Roscha health resort, Yunost and Olympiets health camps.
In order to promote a healthy lifestyle, as well as create a safe and comfortable working environment for the company's employees, the guests were shown objects for professional, working and children and youth sports – the Ice stadium “Neftekhim Arena”, the overhauled stadium “Neftekhimik”, SOK “Druzhba”, S /z “Fakel”, football stadium “Chulman arena”, UTB “Almash”.
The petrochemists also shared their experience in patriotic work. The guests visited the "Military Glory" museum of "Neftekhimik" search group, as well as "Neftekhimik" shooting range.
The colleagues thanked for the meeting, the exchange of information, and agreed to share the best work practices in future.
On September 2, PJSC Nizhnekamskneftekhim held public hearings on the project "Grassroots complex for the production of olefins of the Company. Stage I – Grassroots EP-600 ethylene production complex. Adjustment ". The discussion took place online at Lyceum No. 37.225 persons took part in the hearings.
As the keynote speaker Lenar Nagimullin, the director of EP-600 plant noted, in 2019 hearings on the project for the construction of the grassroots olefin complex were already held and approved by the public. The project passed the State Ecological and the Main State Expertise, positive conclusions were received for the construction of the facility. At present, the legal requirements of the Russian Federation determine the repeated holding of hearings, since changes were made to the design documentation as a result of construction.
The complex is designed by the German company Linde AG with the support of the Russian design institute VNIPIneft, which is developing design documentation.
The head of the plant under construction elaborated on the progress of work on the construction of an industrial facility. To date, 22 thousand tons – 44% structural steel erected, 480 pieces of equipment – 26% installed, 17 thousand meters of site utility lines, 49% have been laid. 2207 persons are involved at the construction site, in total "Gemont", general contractor company mobilized (including auxiliary personnel) – 4019 specialists. The planned launch date of the complex is June 2023. The new complex will increase ethylene production capacity to meet growing domestic demand and reduce imports of derivative products.
Fyodor Zolovkin, JSC VNIPIneft chief engineer spoke in detail about the issues and clarifications arising during the construction of the plant. In his speech, he noted that the changes will not affect process, plant capacity and volumes of consumed resources. It is only about making adjustments on the material of construction and technical performances of process equipment, as well as on the structural and architectural solutions of buildings and structures.
In particular, in the process of detailed engineering of local treatment facilities designed to reduce the impact on the aquatic environment, the layout of the equipment has been clarified, and the tanks necessary to receive contaminated effluents from the complex have been added.
Also, as a result of the changes made to the project, the calculations on the amount of emissions into the atmosphere and generated waste were clarified – they decreased.
It should be noted that due to the current policy, implementation of environmental programs and measures taken in the period from 2001 to 2020, the gross emission of pollutants at the enterprise was reduced by 63.9% (from 48,074 tons to 17,346 tons), while the output of commercial products was increased by 64%.
Speaking at the hearings, Oleg Grishakov, Deputy Chief Engineer, Head of the Environmental Safety Department, pointed out that over the past 20 years, due to the implementation of a set of measures and the decommissioning of old production facilities, Nizhnekamskneftekhim has reduced atmospheric emissions by more than 63%.
The share of emissions of pollutants from Nizhnekamskneftekhim in the total gross emissions from industrial enterprises of Nizhnekamsk industrial hub also decreased: as of 2006, the share of emissions from the Company was about 50%, and at the end of 2020 – 33%.
This year, the company has adopted the fifth environmental program, within the framework of which the tasks of increasing environmental efficiency and emergency sustainability of production, the development of environmental facilities, and the creation of comfortable living conditions for residents of Nizhnekamsk and Nizhnekamsk municipal district will be addressed.
The environmental program for 2021-2025 provides for the implementation of 255 activities, the expected costs are 12.546 billion rubles.
The increase in production and output of new products at the new ethylene complex will contribute to the socio-economic development of the region. More than 600 new jobs with decent wages will be created in the territory of the complex, the creation of new infrastructure, including roads (highways, railways, and bridges), a new impetus for housing construction and the creation of social infrastructure facilities.
The complex will become a driver for the emergence and development of many industries for the production of final goods in Tatarstan and Russia as a whole, which will use the products obtained at the new complex, which is fully consistent with the import substitution program implemented at the federal level.
Based on the results of public hearings on the project and EIA materials for the project “New complex for the production of olefins of the Company. Stage I – New EP-600 ethylene production complex. Adjustment”– they were recognized as valid.
Planned activities for the envisaged activities – implementation of the project "New complex for the production of olefins of the Company. Stage I – New EP-600 ethylene production complex. Adjustment" – were approved and supported by the participants of the public hearings: 197 persons voted in favor, 9 – abstained.
The delegation from SIBUR, which included top managers and leading specialists of the company's head office, representatives of BIAXPLEN LLC, Sibur-Neftekhim JSC, Zapsibneftekhim LLC, Voronezhsintezkauchuk JSC visited the largest petrochemical enterprise in Russia, PJSC Nizhnekamskneftekhim. It was a call-back visit to Nizhnekamsk – in July, for three days, the petrochemists got acquainted in detail with the business processes at partner enterprises, established personal contacts, and exchanged experience in solving problems common for the industry.
In the petrochemical capital of Tatarstan, a rich program awaited the SIBUR delegation. During four days, representatives of the holding company visited Nizhnekamskneftekhim main production facilities and those ones under construction. The guests have been to butyl and synthetic rubber plants. They turned their attention to a new SSBR and TEP production facilities.
Sibur specialists were interested in processes, a built-up logistics system, digital technologies used at the enterprise.
- Nizhnekamskneftekhim resembles the entire town. I am very glad that we have the same values related to development and improvement. For me personally, as a person responsible for efficiency and development, this is flattering, and at the same time I see synergy and the opportunity, as I said to the engineers of Kazanorgsintez, to communicate in the same language of future. As regards rubbers, our activities together with the management in Voronezh and Krasnoyarsk are a field for synergy. In Nizhnekamsk, rubber was historically given emphasis. Nizhnekamskneftekhim has a lot of developments, licenses, and efficiency proposals that are useful for SIBUR, shared impressions Igor Klimov, SIBUR Managing Director, Board Member, technical official on production efficiency, energy and resource supply issues.
Delegates from SIBUR inspected the olefin complex under construction, on the construction site of which 2,207 specialists are currently involved, a total of 4,019 persons have been mobilized by Gemont (including support staff). The guests were also shown another important investment project of Nizhnekamskneftekhim – a new CCGT-TPP, 495 MW capacity, which will become a reliable energy basis for both existing and new petrochemical plants. On August 24, specialists at ССGT plant made the first connection of the generator of the gas turbine unit No. 1 to the network with a ramp up of 23 MW electric power and electrical energy output 110 kV Zharkov power distribution station.
During the excursions around the enterprise, the participants discussed the implementation of projects in the field of sustainable development and environmental protection, in which both companies have made significant progress. During a visit to the biological treatment facilities of Nizhnekamskneftekhim, its specialists presented their practical activities of wastewater treatment and neutralization of wicked chemical odors using microorganisms.
Discussion of the observed and presentations continued during the business sessions. The participants touched upon a variety of issues – the arrangement of labor protection and industrial safety, social investments, training and professional development of employees, and much more.
- In the course of work, it turned out that both Nizhnekamskneftekhim and SIBUR are interested in the same issues, the level of understanding of their solutions is practically the same, it is uniplanar. This is an important touchpoint. And I would like to note that SIBUR has its own philosophy, systematic approach solving issues, high professionalism, extensive expertise. TAIF and Nizhnekamskneftekhim have advanced technologies and competencies in the field of rubber production. I believe that symbiosis will become a solid basis for interaction, – emphasized Airat Safin, General Director of PJSC Nizhnekamskneftekhim.
The results of the four-day visit to Nizhnekamskneftekhim were positively assessed by both parties. The guests from SIBUR noted that the dialogue turned out to be as open as possible and enriched all its participants with new knowledge.
PJSC Nizhnekamskneftekhim products have been awarded at a specialized exhibition arranged within the Tatarstan Petrochemical Forum, which was opened today in Kazan. Rustam Minnikhanov, a president of the Republic of Tatarstan, took part in the official ceremony of forum opening.
The Company has been awarded with I degree diploma in the nomination “New Products” for the production of thermoplastic elastomer, SBS-300L grade. The Company launched the output of these elastomers in 2021.The new product is highly sought by road surface manufacturers as it contributes to road bitumen quality enhancement and service life increase. Polymer pellets are also applied for roofing materials manufacturing. At present, PJSC Nizhnekamskneftekhim has mastered the production of two grades of thermoplastic elastomers: SBS-330L and SBS-330B.Tatarstan Petrochemical Forum will be held within three days. The participants will be able to exchange the ideas, discuss key issues of the economic sector with the Russian and foreign specialists and demonstrate the latest developments and technologies. Over 150 companies are participating in the forum this year.
Vladimir Popov, an employee of PJSC Nizhnekamskneftekhim, has been awarded with a title “Honored Chemist of the Russian Federation”. He was personally awarded by Rustam Minnikhanov, a president of the Republic of Tatarstan, at the official ceremony occasioned with the Republic Day. The event took place today in the Kazan Kremlin.
Vladimir Popov is an operator at the Synthetic Rubber Plant. He has been working at the enterprise for 39 years in total. Vladimir took an active part in launching production of new rubber grades - Ethylene-Propylene-Diene Rubber (EPDM) and Polybutadiene Rubber with Neodymium Catalyst (SKDN). During his years in Nizhnekamskneftekhim Vladimir has trained tens of young workers both at his own workshop and other Nizhnekamskneftekhim production facilities.Aleksei Shashkin, an electrician of Electrical Equipment Operation and Maintenance Division (Industrial Area II), has been awarded with a title “Honored Power Engineer of the Republic of Tatarstan”. Aleksei took active part in the construction of Halobutyl Rubber production facility, performed activities on installation and adjustment of the state-of-the-art system of distribution substations automatic switch over that allowed to reduce number of electrical equipment trips.
The recent August days were marked for PJSC Nizhnekamskneftekhim by an important event in the implementation of the project for the construction of an in-house 495 MW CCGT-PP. Two months after the firing up of the first gas turbine unit the specialists of the station in cooperation with General Contractor representatives (OOO Siemens Energy and ENKA) have performed first synchronization with the electrical power network.
Following the performance of the necessary pre-commissioning activities, on August 24, 2021 a first hook up of No.1 gas turbine unit generator into electrical network and 23 MW power ramp-up was performed with energy output to 110 kV distribution station “Zharkov”.
In September, it is planned to perform first synchronization of the second gas turbine unit with power output to electrical network. Concurrently with this, a whole complex of commissioning of the main and auxiliary equipment continues at the CCGT-PP. The CCGT-PP personnel is actively participating in commissioning activities and gains in experience of the foreign specialists.The new power plant will provide reliable power supplies to both existing and future production facilities of PJSC Nizhnekamskneftekhim.
On August 20, 2021, public hearings were held on the project "Reconstruction of the Production Shop No. 2520 existing facilities for the new EP-600 ethylene production complex". A total of147 people took part in the discussions of the project documentation materials. Discussions were held at the premises of MBGEI "Secondary School No. 7" via videoconferencing.
The First Deputy General Director, Chief Engineer of PJSC Nizhnekamskneftekhim, Irek Alyamov, addressed the audience with a welcoming speech. Oleg Grishakov, Deputy Chief Engineer for Environmental Protection, Head of Environmental Safety Department of PJSC Nizhnekamskneftekhim presented information on sustainable development of the company.
Onward at the hearing a number of reports, dealing with the designed facility performance and the envisaged activity, the environmental impact assessment materials, as well as the measures aimed at preventing and minimizing undesirable environmental effects were considered. Victor Zotov, Director of S&PR Plant, made a presentation on the reconstruction facility. It is referred to the tank farm of the production shop No. 2520, which is currently used for acceptance, storage and shipment of products and semi-finished products of PJSC Nizhnekamskneftekhim plants. Modernization of this tank farm is carried out within the framework of implementation of a new olefin complex EP-600 construction project in order to provide acceptance and storage of its marketable products.
According to Ruslan Kyaryushev, Chief Project Engineer at OOO KHIMPROMPROEKT, the reconstruction will result in replacing the old tanks commissioned in 1977 with new ones. It is also planned to equip an open pumping station for pumping over and pumping petroleum products to the oil loading/unloading rack. All process equipment will comply with modern safety requirements - it will have double mechanical seals or be hermetically sealed.
The reconstruction of the park will significantly reduce the negative impact on the environment. Arkady Yaroshevsky, director of Ekada-T Ltd. told about that in his report. He noted that the complex will be equipped with an automatic foam extinguishing system, a stationary irrigation system and air pollution sensors.
The changes will also affect the loading and unloading racks. As part of the upgrade, all loading and unloading operations will be brought up to standard requirements and automatized, ensuring a leak-proof loading and unloading of products, thus avoiding the emission of substances into the atmosphere.
Following the results of the public hearings on the project documentation and EIA materials for the facility "Reconstruction of the Production Shop No. 2520 existing facilities for the new EP-600 ethylene production complex" of PJSC Nizhnekamskneftekhim, they were deemed to be recognized as valid.
Projected measures as per the envisaged activities - implementation of the project "Reconstruction of the existing facilities of Shop 2520 for the new EP-600 ethylene production complex of PJSC Nizhnekamskneftekhim" - were approved and supported by the participants of the public hearings: 88 persons voted "for",1 person-abstained.
A few days ago another, but not a less important stage in the construction of the new olefin plant EP-600 of PJSC Nizhnekamskneftekhim was completed - several compressors were installed at a time. This equipment, weighing more than 50 tons, is designated to supply plant and instrumentation air to the production shops of the plant, necessary for the operation of all shutoff and control valves as well as instruments of future production units.
The installation of the compressors was preceded by the extensive work associated with the foundation preparation and installation of the auxiliary devices. 120 people are involved in this process. It is planned that all the necessary work on the compressors installation will be completed before the onset of cold weather, including the construction of the compressor building.In the meantime, the EP-600 construction is in full swing – works, involving 3,716 specialists, are underway on all fronts. Currently, 30% of the construction and installation works have been completed - underground networks and foundations are being arranged, structural steel pipe racks and stack-frames are being erected, pipeline process equipment and cable trays are being installed.